產品詳情
簡介
中頻點焊機是采用400HZ-4000HZ 中頻直流逆變技術?的電阻焊設備，?熱效率達 95% 以上?，相比工頻焊機?節能 40%?，焊接電流控制精度±1%，廣泛應用于汽車制造、航空航天、智能家電等領域?
技術原理與核心優勢
?工作原理?：三相交流電經整流濾波后，通過逆變器轉換為 400HZ-4000HZ 中頻方波，再經中頻變壓器降壓，最后整流為直流電輸出進行焊接 ??
?對比工頻焊機優勢?：
?控制精度?：時間調節分辨率達 0.25ms（工頻為 20ms），電流控制精度±1%?
?功率因數?：從 0.6 提升至 0.98，對電網污染小
?電極壽命?：延長 3-5 倍，可達 8 萬次以上 ?
?設備體積?：變壓器體積和重量僅為傳統設備的 40% 左右，縮小約 70%??
?節能效果?：整體能耗較傳統工頻焊機降低 30%-50%，電能轉換效率超過 95%??
應用領域與適用材料
?汽車制造?：車身薄板與零部件快速接合、高強度鋼、熱成型鋼和螺母凸焊 ??
?航空航天?：飛機發動機葉片、航天器燃料箱、航空液壓管路等關鍵部件焊接 ??
?電子工業?：電路元件、傳感器、線束連接器等微型部件精密焊接
?適用材料?：低碳鋼、不銹鋼、鍍鋅板、鋁合金、銅、鎳、鎢、錳等多種金屬材料
?特殊場景?：多層鋼板焊接、異種金屬焊接、帶鍍層鋼板焊接、漆包線不脫漆焊接
中頻點凸焊機產品特點
Product Features of Medium Frequency Spot Welding Machine
1.三相供電，電網均衡，對電網沖擊小/3-phase power supply,balanced power grid with less impact
功率因數高達0.7-0.9(工頻0.4),大大降低了無功損耗。
The power factor is as high as 0.7-0.9 (power frequency 0.4), which greatly reduces the reactive power loss.
2焊接控制精度顯著提高/Greatly improved welding control accuracy
逆變頻率達到400Hz以上，焊接電流控制能力、控制精度相對于交流焊機提高了20倍。 The inverter frequency reaches more than 400HZ, and the welding current control and control accuracy are 20 tmes haner than that of AC welding machine.
3焊接質量大幅度飛躍/Great leap in welding quality
電流波形平直，熔核尺寸穩定范圍大，飛濺少，焊點表面質量好。 The current waveb is straight, the nugget size is stable with a wide range and fewer splashes, and the surface quality of the soider joint is good.
4節省基礎投資、節能/Saving for basis investment and energy
電網功率需求低，僅為交流流電阻焊機的2/3;焊接時間短，電極壽命長。 The power demand of power grid is low. which is only2/3 of that of AC current resistance welding machine: the welding time is reduced and the electrode life is extended.
5人機交互界面、操作簡便/HMI for easy operation
可存儲多套焊接規范一鍵調用，焊接電流、時間實時顯示；焊接壓力、冷水流量、焊接電流監控報警功能。 It can store multiple sets of welding specifications with one-key call, real-time display of welding current and time, as well as welding pressure, cooling water flowrate and welding current monitoring alarm functions
6.豐富的擴展功能/Abundant extended functions
可編程輸出，更好地與PLC、機器人等適配。
Programmable output for better adaption to PLC,robot, etc
中頻點凸焊機技術參數
Technical beters of medium-frequency spot projection welding machine
|
型號 MODEL |
額定容量 KVA |
最大短路電流 KA |
初級電纜規格㎡ |
額定負載率 % |
焊接氣缸規格 ?*L |
最大工作壓力 N |
外部氣源壓力 Mpa |
冷卻水流量 L/min |
|
GX-80T |
80 |
20 |
3*16 |
20 |
?80*50 |
2500 |
0.6-0.7 |
6 |
|
GX-100 |
100 |
30 |
3*25 |
20 |
?100*60 |
4000 |
0.6-0.7 |
8 |
|
GX-160 |
160 |
42 |
3*35 |
20 |
?160*100 |
10000 |
0.6-0.7 |
12 |
|
GX-200 |
200 |
45 |
3*50 |
20 |
?160*100 |
10000 |
0.6-0.7 |
12 |
|
GX-250 |
250 |
55 |
3*50 |
20 |
?200*100 |
15000 |
0.6-0.7 |
15 |
|
GX-300 |
300 |
75 |
3*75 |
20 |
?160*100*2 |
20000 |
0.6-0.7 |
20 |
|
GX-350 |
350 |
80 |
3*90 |
20 |
?200*100*2 |
30000 |
0.6-0.7 |
24 |
|
GX-400 |
400 |
100 |
3*100 |
20 |
?200*120*2 |
35000 |
0.6-0.7 |
30 |
|
GX-600 |
600 |
120 |
3*120 |
20 |
?300*150*2 |
50000 |
0.6-0.7 |
45 |
